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Wood Grilles Laser Cut Patterns

Pattern Cut began cutting custom wood grilles in 2001 when we recognized a need for a product that could not be found. Aesthetically pleasing air filter grilles! Choose from 26 patterns below. Custom patterns and designs are also available.

Standard metal air conditioning grilles detract style from your home. Our wood grilles add to the beauty of your home and can be cut to any size and any shape that you need. We also offer air louvers to adjust the flow of air from the grille. Decorate air conditioning ducts and return air filters.

Pattern Cut features wood patterns that fit every type of household. Our team offers you custom patterns that match a specific need, anything from simple patterns that resembles your old metal grilles, a square grid pattern that inspires an art-deco aesthetic or an intricate, frilly pattern that adds a touch of old-world charm to your house. 

All wood vent grilles come pre-sanded so you can paint or finish them to any color you like. We ship the grilles to you sanded, ready to paint or stain. If you are going to paint your grilles, the maple veneer is the best choice. Screws are included.

Grille borders can be any width. The grilles can be cut with or without screw holes. The standard size grilles shown below have 1" borders with screw holes. Our grilles are laser cut from 1/4" thick Baltic birch hardwood ply with oak, maple, or cherry furniture grade face veneer.

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