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Wood Grilles / Pattern Designs

Pattern Cut began cutting custom wood grilles in 2001 when we recognized a need for a product that could not be found. Standard metal air conditioning grilles detract style from your home.

Our wood grilles add to the beauty of your home and can be cut to any size and any shape that you need. Choose from our patterns below. Custom patterns and designs are available. We also offer air louvers to adjust the flow of air from the grille. Decorate air conditioning ducts and return air filters. 

Pattern Cut features wood patterns that fit every type of household. Whether you want a simple pattern that resembles your old metal grilles, a square grid pattern that inspires an art-deco aesthetic or an intricate, frilly pattern that adds a touch of Old-world charm to your house, Pattern Cut offers it. The team at Pattern Cut also offers you custom patterns that match your very specific needs. All wood vent grilles come pre-sanded so you can paint or finish them to any color you like.

We ship the grilles to you sanded, ready to paint or stain. If you are going to paint your grilles, maple veneer is the best choice. Screws are included.

Grille borders can be any width. The grilles can be cut with or without screw holes. The standard size grilles shown below have 1" borders with screw holes. Our grilles are laser cut from 1/4" thick Baltic birch hardwood ply with oak, maple, or cherry furniture grade face veneer. 

 

How to Measure Grille and Louver Sizes

How To Measure for Wood Air Grille

For Grilles:

1.) Measure the Wall Opening (Width" x Height")
2.) Match the wall opening size to the correct part number
on the Wood Vent Grille pricing page.
.....example: 10" Wide x 6" High = part no. #1006

For Louvers:

1.) Measure the Wall Opening (Width" x Height")
2.) Match the wall opening size to the correct part number on
the Air Damper Louver pricing page.
.....example: 10" Wide x 6" High = part no. #LVR-1006

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